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Cabling Machines

2500mm Drum Twister With 4x1600mm and 1x2500mm Pay-off


Product Name :Drum Twister Type armoring machine
Usage :Cable Armoring
Twist Type :Drum
Max.cable OD(JPD-2500):Φ20~Φ120
Cable pitch :Adjustable and step-less
Nos. of steel wire : 96pcs
Max. standard pulling force :3000
Main motor power (JPD-2500) :22KW
Motor brand :SIEMENS
Bearing brand :NSK
HS CODE :8479400000
  • Product Detail
  • Parameters
  • Components
  • Details

2500mm Drum Twister With 4x1600mm and 1x2500mm Pay-off.


1.Use:


Drum Twister Type cabling machine is used for laying-up of large section, long length power cables. The line is for laying-up of pre-spiral or non-pre-spiral cable cores and Milliken cable. The line is used for steel wires armoring of power cables.

The machine is operated through IHM, operation and rotation of each unit are coordinated by programmable control. The electric control system is advanced and reliable.


2.1

Max laying diameter

φ120mm

2.2

Adapt single wire cross-section

φ50-300mm²

2.3

Laying pitch rangle

110-9300mm

2.4

Full machine max rotation speed

45r/min

2.5

Traction line speed

50m/min

2.6

Max traction force

4000kg

2.7

1600 pay-off bobbin size range

PN1250-PN1600

2.8

2500 pay-off bobbin size range

PN2000-PN2500

2.9

Drum type take-up bobbin size range

PN2000-PN2500

2.10

Steel wire pay-off bobbin qty

48 wire×2 group

2.11

Steel wire pay-off bobbin size

PND500

2.12

Filling rope pay-off qty

φ400xφ22x360mm-20 group

Φ630xφ52x475mm-4 group

2.13

Max speed non-metal taping machine

612r/min

2.14

Pitch of nonmetal taping

20-280mm (stepless adjustable)

2.15

Motor power of nonmetal taping machine

11KWAC

2.16

Motor power of steel belt taping machine

18.5KWAC

2.17

Rotation pneumatic caterpillar motor power

37KWAC

2.18

1600 pay-off motor power

15KWACX 4 set

2.19

2500 pay-off motor power

30KWACX 1 set

2.20

Drum type take-up motor power

45KWAC


3.1

1600 Fork type rotation pay-off frame

4 set

3.2

2500 center rotation pay-off frame

1 set

3.3

# type through wire fram

7 set

3.3

Three row closing die base

1 set

3.4

Concentrated sector correction device

1 set

3.5

96 steel wire pay-off frame

1 set

3.6

96 steel wire pre-twisting head

1 set

3.7

Filing rope frame

2 set

3.8

Φ600 non-metal taping machine

1 set

3.9

meter counter

1 set

3.10

4000KG Caterpillar pneumatic traction device

1 set

3.11

2500 Drum type take-up

1 set

3.12

Hydraulic loading bobbin system

2 set

3.13

Mechanical transmission system

1 set

3.14

Safety fence

1 set

3.15

Electrical control system

1 set


5.Electrical control system

5.1. The operation and operation of the whole set of units are completed by an independent main control cabinet, which is set separately with power cabinet. In order to facilitate operation of each unit, each unit is equipped with separate operation sub cabinet or button. The main control cabinet is controlled by touch screen operation PLC to control all parameters of each unit during cable forming process, and can display the running speed and operation parameters of each unit in real time, so as to modify and adjust the operation parameters of each unit in time.

5.2. The power supply is three wire and five phase system 380V ± 10%50HZ

5.3. Total installed power 250KW

5.4. Working principle of electrical equipment: all drive motors are equipped with encoder, encoder feedback is operated in control system, and the whole machine is controlled by PLC uniformly: frequency converter, brake unit, air press actuator, etc. are operated to start, jog and stop normally to ensure stable synchronous performance

6. Safety protection system

6.1. Safety protection: the machine has many safety protection, and can make corresponding protection measures in case of failure or failure to meet the normal operation of equipment and display the fault point on the screen of the main control cabinet in time, so as to facilitate the operators to make timely and accurate judgment and effective treatment scheme.

6.2. Protection of main drive system and motors and fans

6.3. Horizontal limit protection of each receiving and setting out frame

6.4. Over trip protection of line arrangement

6.5. Meter meter and meter parking protection

6.6. Protection against air pressure under pressure

6.7. Machine shutdown protection

6.8. Breaking and finishing protection of wrapping belt

6.9. Open protection around the protective cover

6.10. Limit protection of hydraulic lifting platform


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