Planetary laying up Stranding Machine 630/6+12 / Planetary strander / Planetary stranding machine / Planetary closer

1.Application: 

The equipment is mainly used for the cable forming of insulated core wires such as steel strand, control cable, signal 

cable and small-size plastic cable, and has the function of winding at the same time.
The equipment is composed of PLC program control + touch screen + variable frequency speed regulation control + 

pneumatic control. The synchronous performance deviation of the equipment from start-up, normal operation, slow shutdown,

 emergency stop and other states shall not exceed 3%, so as to ensure the stability of the winch pitch. The setting out tension 

in the winch cage is provided by the hysteresis tensioner. The tension is adjusted online through the man-machine interface without shutdown. 

The tension output is balanced and easy to adjust.

2.1	Input wire diameter	Copper Ø 1.0－4.0mm
		Aluminum Ø 1.0－4.0mm
		Insulate core Ø 2.0－10mm
		Steel Ø 0.9－3.6mm
2.2	Max stranding OD	Ø45mm
2.3	Max rotation speed	6B:80r /min 12B:70r/min
2.4	Strand pitch	80-800mm (stepless adjustable)
2.5	Max line speed	32m/min
2.6	6 bobbin motor power	30KW（AC）
2.7	12 bobbin motor power	37KW（AC）
2.8	Capstan motor power	22KW（AC）
2.9	Pay-off bobbin size in cage	PND630
2.10	Non-metal taping head max speed	800r/min
2.11	Non-metal taping head pitch	4-60mm (stepless adjustable)
2.12	Non-metal taping head power	2.2KW（AC）
2.13	Copper tape shielding head max speed	606r/min
2.14	Copper tape shielding pitch	5-220mm (stepless adjustable)
2.15	Copper tape shielding head power	7.5KW（AC）
2.16	Capstan wheel size	Ø 1400mm
2.17	Central pay-off size	PN800-PN1600
2.18	Take-up bobbin size	PN1250-PN2500
2.19	Machine center high	1000mm

3.1	Ø 1600mm end shaft  Pay-off rack	1 set
3.2	6,12 bobbins strand cage	Each 1 set
3.3	Assembling die holder	2 set
3.4	Concentric Non-metal taping machine	2 set
3.5	Copper tape shielding machine	1 set
3.6	Meter counter	1 set
3.7	Ø 1400 dual wheel capstan devic	1 set
3.8	Ø 2500 end shaft type take-up rack	1 set
3.9	Electric control cabinet	1 set
3.10	Safety protection fence and cover	1 set

4.2.1. Driving form of winch cage ：separate motor drive

4.2.2. Applicable reel specifications ： PND630

4.2.3. 6 reel motor power ： 30KW（AC）

4.2.4. 12 reel  motor power ： 37KW（AC）

4.2.5. Tension form of setting out in winch cage: Hysteresis tension (5~50N)

4.2.6. Maximum speed of 6B ： 80r/min

4.2.7. Maximum speed of 12B ： 70r/min

4.2.8. Stranding pitch ： 80~800mm

4.2.9. Winch drive operation mode: each winch is driven and operated by its own separate motor. The transmission device provides power for the operation and slow positioning of the equipment. The transmission device drives the winch through the reduction motor through the toothed belt. The winch reduction box drives the winch to operate. The forward rotation, reverse rotation, neutral gear, start, stop, emergency stop and other operation settings of the winch are controlled by the electrical system

4.2.10. Bearing structure of the winch cage: the winch cage is supported by the reduction box and the front support. The main shaft is supported on the reduction box and the front support respectively through two sets of double row self-aligning roller bearings at the front and rear. The double row roller self-aligning bearings are used for the front and rear support of the winch cage to ensure the bearing capacity of the axial movement of the winch cage. The cradle frame is equally arranged at 6 circumferences of each gear in the winch cage.

4.2.11. Composition of the cage: the main shaft of the cage is made of a whole thick wall pipe without joint; Each winch of the winch cage is connected with the main shaft through the conical sleeve flange lock sleeve. The winch is made of Q235 whole plate NC cutting, and the cradle frame is arranged in 6 equal parts (6 equal parts for 6 discs, 6 + 6 equal parts for 12 discs); The axis line of the reel frame and the center line of the main shaft are parallel to each other. A planetary gear untwisting mechanism is installed behind the winch. The untwisting of the reel frame is connected with the untwisting gear through the spline untwisting shaft to realize 100% mechanical untwisting. It is not easy to roll the key, and the operating condition is stable.

4.2.12. Cradle frame: it is made of steel plate by butt welding, CNC cutting plate, bending process, less welding positions, large bearing capacity, boring after overall annealing, high precision, fatigue resistance and durability.

5.2.13. Loading mode: end shaft structure, manual end shaft clamping reel, with mechanical locking mechanism, the reel is not easy to throw out, and it is convenient to load and unload the reel. The reel is loaded into the cradle with the help of the lifting device in the workshop.

4.2.14. Setting out tension in the winch cage: the hysteresis tensioner is used to provide the setting out tension in the winch cage. The setting out tension in each cradle can be adjusted online without shutdown through the man-machine interface to ensure the balance of tension. Convenient adjustment.

4.2.15. Braking form: the main winch brake adopts butterfly plane air brake to reduce the impact of emergency stop inertia on transmission parts. Working principle of the whole machine braking: it is coordinated by the programmable controller PLC: the variable frequency motor controller, braking resistance, air brake, etc. jointly complete the slow stop, fast stop, emergency stop and other operations of the whole machine.

4.2.16. Broken wire shutdown protection: both hosts are equipped with dxj full-automatic pulse broken wire shutdown protection system, which can stop and brake in time after broken wire and wire are used, and prompt on the man-machine operation interface.

4.2.17. The whole machine is operated by the color touch screen of the man-machine operation interface, and the programmable controller PLC is uniformly coordinated and managed