C1860 Full Automatic Coiling and Packing Integrated Machine.
Coiling and Wrapping of wire coils.
• Auto-coiling wire from an extrusion line or from the pay-off machine.
• Screen touch graphic operation terminal makes it easy to operate.
• Servo motor traversing system produces coil with smooth surface.
• The machine will automatically detect the fault and give alarm.
• Can input and keep 99 types of coil data in the PLC memory.
• It is not necessary to adjust any device when change coil size to another.
meter recording part ------------------- group 1
feeding part ------ ----------------------group 1
door cutter ------------------------------group 1
pan head and winding disk ------ -----group I
line arrangement mechanism ------ --group I
wire holding mechanism ------ -------group I
4. details of mechanical composition:
rice recording part: one meter wheel at the top
and bottom, and the length of the line can be calculated by using the encoder,
and it can be measured to the public score. Meter wheel is made of aluminum
alloy, and the upper wheel is sprayed with ceramic hardening treatment, and the
next wheel is covered with excellent force glue. The wire shall not be damaged
and one-way bearing shall be installed to prevent cable from pulling backward.
pan head: horizontal winding is automatically
opened and closed by air pressure propeller. When the long winding of the set
line is completed, the winding will stop automatically. The pan head will be
retracted vertically and raised vertically, and the wire head will not stick to
the coil, and it is easy to demould.
line arrangement system: the system is completely
controlled by computer, driven by servo motor, driven by ball guide screw, and
received the signal of main horse transportation and rotation by precision
decoder, so that the servo motor and main motor can run synchronously, the line
arrangement action is more coordinated and winding is more beautiful.
cutter: door cutter, when the set line is wound,
it will automatically tangent. The double cutter is made of special steel
sdk-11 and is vacuum heat treated, which makes the hardness higher and longer.
arm holding transfer mechanism: after the winding
of the cable is completed, the wire holding mechanism will hold the coil
tightly, and automatically transfer it to the wrapping device for winding and
packaging, so as to realize the automatic completion of the winding, label and
coating process. When there is any waste line, it can be manually intervened to
remove the waste line directly, and the machine can be packaged in circles.
control panel: the man-machine interface control
system is more convenient to operate by direct touch of screen.
The central computer control system can control the
winding speed, winding length, warning system, line speed adjustment, indicator
light, emergency stop and reset. Under the condition of operation, the data
such as line length, line diameter and line speed can be changed to avoid
inconvenience of stop adjustment. It can also be used for cutting line speed
and length of sword on screen and operation of the whole machine.
drive motor: winding system: 7.5HP x 4P AC motor +
vector control inverter.
Line arrangement system: 400W servo motor + servo
Wire holding transfer: 400W motor + driver
5. performance of the coating machine in detail:
mass of the packed coil: 35kg maximum.
pvc/pe/pp adhesive film size: thickness 0.05mm-0.07mm
x width 40mm-50mm.
loading mode of rubber film coil: pneumatic
pvc/pe adhesive film is used to wrap the package
in a high speed manner.
adopt the arm type of holding wire, driven by AC
motor, and the rotating winding line is smooth and smooth.
adjust the size of the arm of the wire holding,
and use the manual adjustment method, which is quick and convenient.
6. coating mechanical composition:
driven by time gauge belt and plastic steel gear, and C-ring is not slippery
and the packing is stable and noise is small; The C-ring is made of special
steel, the inner and outer rollers supporting the C-ring are covered with
excellent force glue. The C-ring is not easy to wear, and the operation keeps
the true circle for a long life, and the overload protection is added, and the
motor is not easy to burn.
pressure cutter system is adopted. After the length of the packing material is
taken out, it will be cut off automatically. The cutter body can be serrated or
scissors (selected / replaced according to different packaging materials) with
sharp cutting surface, and the cutting strip can be cut PVC, PP, PE adhesive
film and other packaging materials.
package is sent to the fixed point, it will automatically clamp and pull the
belt automatically. After winding for 2 turns, the claw will automatically
retreat. When the number of winding to the set number of initial rings (1-2
turns), the clamping claw will automatically put the belt, without any manual
action, and it is safe.
belt feeding device:
belt feeding device, lock free screw, fast belt change, more convenient to
automatic label sending mechanism:
stack label discharge type is adopted. Each package is in a line of volume, and
it can automatically draw a label and send it into the package. It is not
necessary to manually, convenient and safe, and save time and improve the
x4p AC motor（ Rotating packaging)
1HP x4pac motor +1/20 reducer.
After the coating is
completed, the coil will be pushed into the chute and into the collection box